What this Solution Fixes

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Manufacturing data is spread across complex supply chains, distributed operations and multiple data formats, limiting access to operational intelligence.
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Manufacturing Intelligence integrates data from multiple manufacturing and enterprise systems into a unified analytical model.
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Traditional Business Intelligence focuses on corporate KPIs and does not reflect factory-floor productivity.
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Manufacturing Intelligence measures the productivity of both machines and people on the factory floor.
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Manufacturers lack timely insight into production issues as they occur.
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MI provides real-time monitoring and analytics to identify issues and enable faster response.
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Manufacturers lack visibility into historical performance needed to compare and benchmark production.
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MI provides historical data to support benchmarking and production comparisons at the enterprise level.

Big Data in Manufacturing

As the pace of business accelerates, there is greater need for companies to see plant floor activity across the enterprise in order to make faster, more informed decisions. But complex supply chains, distributed operations and data captured in different formats can make gaining access to such critical operational intelligence difficult. What is the right solution to enable you to leverage vast amounts of information in order to analyze production and understand trends that support smarter decisions at the organizational level?

What is Manufacturing Intelligence?

Enterprise Manufacturing Intelligence (EMI), or Manufacturing Intelligence (MI), refers to software systems that integrate different sources of operational data for the purpose of deeper analytics, reporting, visual summaries and the sharing of data between enterprise-level and plant-floor systems. While some may equate MI with Business Intelligence (BI), there is a difference. BI traditionally measures sales, revenues and other Key Performance Indicators (KPIs) that are of a corporate nature. Manufacturing Intelligence, on the other hand, measures the productivity of both the humans and the machines on your factory floor. MI can plug into BI to add more value to the enterprise, but, by itself, it can still be used as an independent stream of insight into manufacturing operations.

MI systems rely on Big Data analytics compiled from the Industrial Internet of Things (IIoT) and other manufacturing and business planning systems, including Manufacturing Execution Systems (MES), quality management systems, planning and scheduling systems, Enterprise Resource Management (ERP) systems and others. MI systems integrate, connect and unify these data sources into one accessible analytical model, providing capabilities to explore and drill down the information into contextualized data based on each end user's role and point of interest.

Through data analytics, Manufacturing Intelligence can monitor the factory’s entire infrastructure, enabling users to understand which machines are not producing to specifications and to improve overall resource effectiveness and efficiency. Workers have access to this information in real time, so issues can be addressed as they occur. MI also produces historical data to track past performance and outcomes and compare them to current or future needs. At the enterprise level, MI systems can be used to benchmark and compare production runs or to predict various plant operations.

Features of Manufacturing Intelligence (MI) Systems

  • Real-time and/or historical data reporting
  • Real-time and/or historical data analysis
  • Plant-level and/or enterprise-level drill down analysis
  • Advanced analytics
  • Data warehousing
  • Data marts
  • Comprehensive data visualization
  • Scorecards and dashboards
  • Custom and standard Key Performance Indicator (KPI) calculations
  • Data mining
  • Integration and standardization of different data systems/sources

Benefits of Manufacturing Intelligence (MI) Systems

  • Respond more quickly to changes
  • Improve overall production performance
  • Make better, more informed business decisions
  • Establish best practices
  • Establish benchmarking for continuous improvement
  • Support lean initiatives

Manufacturing Intelligence systems are playing an increasingly integral role in driving mission-critical decisions within today's manufacturing organization. IndX has both the knowledge and the experience needed to deploy standard and customized MI solutions in order to help your business stakeholders make more informed decisions backed up by tangible evidence.

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Our Approach

1
Unify Disconnected Manufacturing Data
Integrate plant and enterprise data into one analytical model.
2
Contextual Analytics for Every Role
Deliver role-based insights across plant, site and enterprise levels.
3
Real-Time and Predictive Insight
Enable faster decisions through real-time and historical analytics.

Brandon Johnson

Director of Services – MES/MOM Pillar
Brandon is a business leader with 15+ years of experience building and leading IT consulting and system integration teams focused on Industry 4.0 and enterprise digital transformation in manufacturing. He has directly led $10M+ transformation programs and managed teams across large-scale IT application rollouts in pharmaceutical, medical device, food & beverage, and agroscience environments.
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Start Your Digital Thread With IndX

Fix execution at the source

When engineering, manufacturing, supply chain, and analytics run on disconnected data, problems compound downstream. IndX helps you establish a controlled digital thread that turns intent into reliable execution. Start with a free assessment call.
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