What this Solution Fixes

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Manufacturing processes generate large volumes of data that are difficult to collect and make usable.
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Proven data collection techniques tailored to manufacturing processes and environments.
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Manufacturing data is spread across many machines, systems and interfaces.
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Integration of sensors, machines, automation systems, and production equipment.
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Legacy and disconnected equipment cannot easily communicate with modern manufacturing networks.
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Integration of legacy and new equipment using supported industrial protocols and middleware.
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Manufacturers lack consistent visibility and reliability in collected production data.
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Data collection systems that provide real-time visibility, reporting and standardized data capture.

The Manufacturing Data Problem

Modern manufacturing processes produce an enormous amount of data that, if collected and properly utilized, can provide valuable information to aid organizations in making smarter business decisions and lead to a significant competitive advantage. Unfortunately, it can be quite challenging to collect and capture all of the relevant data that you have available to you so that it can become useful. Engineering Industries eXcellence's specialists are experts in helping manufacturers implement the best data collection techniques for their processes and environment. We leverage a proven portfolio of technology and hardware tools that can help your company solve this challenging problem. Some of the many techniques we use to help our customers capture manufacturing data include:

  • IoT (Internet of Things) sensor integration
  • Line HMI (Human Machine Interface) system integration
  • PLC (Programmable Logic Controller) integration
  • RTU (Remote Terminal Units) integration
  • SCADA (Supervisory Control and Data Acquisition) systems
  • RFID (Radio Frequency Identification) bar code integration
  • Robot and AGV (Automated Guided Vehicle) integration
  • CNC and other machine integration (new and legacy models)

Protocols for Data Collection

The main technical challenges related to the collection of manufacturing data often revolve around connecting to machines that have not been previously connected to a manufacturing network or communicating with them using a protocol not previously used by the end customer. Many of the disconnected machines on plant floors are older legacy equipment representing a huge investment, and these machines can require more technology than a standard adapter to fully implement modern data collection, monitoring and analysis systems. Engineering Industries eXcellence's team not only has extensive experience integrating legacy and new equipment of all makes and models to manufacturing data collection systems, but also has the expertise needed to create a middle communication layer amongst them, a critical aspect in order to enable smarter data-driven decision-making and drive real value for your organization. Just a few of the industry protocols we support include:

  • OPC (UA or DA)
  • MTConnect
  • SECS/GEM (for semiconductors)
  • MQTT / AMQP / JMS
  • ODB
  • REST/SOAP
  • IPC CFX (for PCB)

Features of Data Collection Systems

  • Real-time visibility into production
  • Advanced dashboards
  • Detailed reporting
  • Device history records
  • Overall Equipment Effectiveness (OEE) calculation
  • Key Performance Indicators (KPIs) calculation
  • Statistical Process Control (SPC) management
  • Alarm and notification configuration
  • Integration with automation and controls (PLCs, scales, I/O devices, etc.)
  • Integration with other production (MES, PLM) and business-level (ERP) systems

Benefits of Data Collection Systems

Data Collection systems reduce waste and errors while improving throughput, decision-making, benchmarking and process optimization through accurate, real-time, paperless data capture.

IndX is dedicated to creating lasting partnerships for Digital Manufacturing with our customers. Let us work with you to find the combination of data collection techniques and solutions that will provide the greatest benefit to your organization while having the smallest impact on your existing processes. Our experience and expertise can help your company meet and exceed all your operational and business goals.

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Our Approach

1
Connect Every Machine
Eliminate blind spots by integrating legacy and modern equipment.
2
Capture Data at the Source
Secure real-time production data directly from shop floor assets.
3
Turn Data Into Decisions
Convert raw data into KPIs, OEE, and operational intelligence.

Brandon Johnson

Director of Services – MES/MOM Pillar
Brandon is a business leader with 15+ years of experience building and leading IT consulting and system integration teams focused on Industry 4.0 and enterprise digital transformation in manufacturing. He has directly led $10M+ transformation programs and managed teams across large-scale IT application rollouts in pharmaceutical, medical device, food & beverage, and agroscience environments.
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Start Your Digital Thread With IndX

Fix execution at the source

When engineering, manufacturing, supply chain, and analytics run on disconnected data, problems compound downstream. IndX helps you establish a controlled digital thread that turns intent into reliable execution. Start with a free assessment call.
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