Material Flow Analysis for Leaner, Lower-Cost Factories
Siemens Tecnomatix FactoryFLOW helps industrial engineers analyze material flow, distance and cost so they can improve factory layouts, reduce non-value-added work and support lean manufacturing objectives.
Indirect labor and material handling inefficiencies are difficult to quantify and often go unaddressed in factory planning efforts.
Use graphical material flow analysis to evaluate indirect labor activities and identify hidden sources of cost.
Factory layout planning is time consuming and often relies on non-graphical methods that limit understanding and communication.
Generate material flow diagrams directly on factory layouts to support clearer analysis and collaboration.
Teams struggle to compare layout alternatives and understand the cost impact of different material flow strategies.
Quantify and compare alternative layouts based on flow distance, frequency and cost.
Poor visibility into material handling routes, congestion and storage needs leads to inefficient layouts and excess handling.
Analyze routing, congestion, storage and handling equipment needs to optimize factory layout decisions.
Siemens Tecnomatix FactoryFLOW
Siemens Tecnomatix FactoryFLOW is a graphical material handling analysis tool from Siemens Digital Industries Software designed to support lean manufacturing by reducing non-value-added work and minimizing indirect labor costs. It enables industrial engineers to evaluate factory layouts based on material flow distance, frequency and cost rather than relying on assumptions or isolated direct labor metrics.
Source: Siemens Tecnomatix FactoryFLOW
FactoryFLOW allows users to analyze part routing information, material storage requirements, material handling equipment specifications and containerization data directly against a factory layout. This approach provides visibility into how materials move through a facility and how layout decisions impact handling effort, congestion and cost.
By making material flow visible and measurable, FactoryFLOW supports the creation of more efficient factory layouts with reduced part travel distances, improved throughput and lower inventory levels. These insights help organizations make better-informed layout decisions and reduce manufacturing costs tied to indirect labor and material handling inefficiencies.
Outcomes we deliver
What You Get With IndX + Siemens Tecnomatix FactoryFLOW
Generate material flow diagrams directly on factory models created in AutoCAD or FactoryCAD
Calculate aisle congestion diagrams to identify high-traffic and constrained areas
Compute material handling equipment requirements
Analyze container packing and storage area utilization
Perform operator walk path and tugger utilization analysis and route optimization
Benefits of Siemens Tecnomatix FactoryFLOW
Analyze and optimize material handling activities
Quantify and compare the cost of alternative factory layouts
Identify and reduce non-value-added material handling work
Support visual and quantitative layout comparisons
Improve layout planning efficiency without extensive training
Material handling and indirect labor costs are often hidden within factory layouts, making inefficiencies difficult to see, measure and correct. Tecnomatix FactoryFLOW exists to make material flow visible and quantifiable by linking routing, distance, frequency and cost directly to the factory layout, enabling more informed and cost-effective layout decisions.
It enables:
Visual and quantitative material flow analysis
Identification and reduction of non-value-added handling work
Data-driven comparison of alternative factory layouts
Extend Your Digital Thread
No items found.
Luigi Manca
Director, Simulation & Decision Science
Luigi brings over 15 years of experience applying simulation, optimization, and decision science to complex industrial and operational problems across manufacturing and process industries. At IndX, he leads global simulation and digital twin initiatives, combining industrial engineering rigor with hands-on delivery in areas such as factory modeling, process optimization, and data-driven decision support.
IndX Is a Certified Siemens Digital Industries Partner
IndX helps industrial organizations apply simulation and digital manufacturing tools to improve factory planning and production processes. Our consultants support customers in evaluating material flow, layout alternatives and operational efficiency using Siemens Tecnomatix solutions.
As a global strategic partner of Siemens Digital Industries, IndX is a certified reseller, solution provider and system integrator across multiple Siemens business units. We help organizations implement Tecnomatix FactoryFLOW as part of an integrated approach to factory layout optimization and lean manufacturing initiatives.
Fix execution at the source When engineering, manufacturing, supply chain, and analytics run on disconnected data, problems compound downstream. IndX helps you establish a controlled digital thread that turns intent into reliable execution. Start with a free assessment call.
Thank you! Your submission has been received!
Oops! Something went wrong while submitting the form.