Siemens Tecnomatix Process Simulate

ARTICLE

Written by Craig Sadler


Engineering & Siemens Tecnomatix Process Simulate

Tecnomatix Process Simulate is a digital manufacturing solution for manufacturing process verification in a 3D environment. Process Simulate is a major enabler of speed-to-market by allowing manufacturing organizations to virtually validate manufacturing concepts upfront – throughout the lifecycle of new product introductions. The ability to leverage 3D data of products and resources facilitates virtual validation, optimization and commissioning of complex manufacturing processes, resulting in faster launch and higher production quality.

Features of Tecnomatix Process Simulate

  • 3D simulation
  • Static and dynamic collision detection
  • 2D and 3D sections
  • 3D measurements
  • Sequencing of operations
  • Assembly and robotic path planning
  • Resource modeling (3D and kinematics)
  • Line and workstations design
  • Documentation tools
  • Natively supported JT visualization standard
  • Human tasks simulation
  • Reach envelopes
  • Vision window
  • Postures
  • Auto grasp wizard
  • Ergonomics analysis
  • Discrete and continuous process simulation
  • Projection of welds on parts
  • Gun search wizard
  • Torch alignment
  • Weld gun validation
  • Design/modify weld gun and tooling geometry and kinematics
  • Robot reach test
  • Robot smart placement
  • Robotic simulation editing
  • Robotics process simulation
  • Event-driven simulation
  • Detailed robot programming
  • Controller-specific command recognition
  • Boolean and non-Boolean signals exchange
  • Robot logic editing and validation
  • Virtual commissioning
  • Model control resources (sensors and controlled devices)
  • Signal definition based on real HW
  • Simulate internal resource logic (Boolean and analog)

Benefits of Tecnomatix Process Simulate

  • Reduce cost of change with early detection and communication of product design issues
  • Reduce number of physical prototypes with upfront virtual validation
  • Optimize cycle times through simulation
  • Ensure ergonomically safe processes
  • Reduce cost by re-using standard tools and facilities
  • Minimize productions risk by simulating several manufacturing scenarios
  • Early validation of the mechanical and electrical integrated production processes (PLC and robotics)
  • Early validation of production commissioning in a virtual environment
  • Increase process quality by emulating realistic processes throughout the process lifecycle

Using & Integrating Tecnomatix Process Simulate

Process Simulate facilitates the design and validation of manufacturing processes in a 3D dynamic environment. Process Simulate is fully integrated with the manufacturing backbone, thus enabling manufacturing engineers to re-use, author and validate manufacturing processes. Process Simulate provides an advanced 3D environment capable of emulating realistic behavior of manufacturing processes and optimization of cycle times and process sequence. Process Simulate facilitates simulation of assembly processes, human operations and mechanical procedures of tools, devices and robots. Process Simulate is highly scalable, providing various engineering disciplines with the data and toolset to examine detailed processes and verify them in different phases and perspectives. Process Simulate leverages 3D scanning to accurately and quickly model the manufacturing environment, which improves the value of the simulation and efficiently fast tracks the modeling process.

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